A custom fireplace mantel is surprising inexpensive to design and install. Live edge wood is transformed into a beautiful mantel. Read how in this step by step process to create a unique custom fireplace mantel. If you are not comfortable taking on this project, reach out to Clear Chimney’s mantel experts for help.
Here are the following steps to begin:
Find a local wood provider of live edge logs. These folks will take huge logs of various types and cut them to your exact specifications. We like any type of Oak and Cedar logs. It is important to tell them you are building a mantel and want a “live edge” on the wood. They will keep the outside bark during the cutting process.
Our original piece of raw live edge wood for the mantel
Ask local tree cutting companies or wood supplies for a local cutter to supply raw wood cut to your specs.
Once you have the wood needed in the correct sizes, it is time to prepare the wood with color and a protection. The next step involves sanding. Be sure to have an area that can take the dust for easy clean up. Also, use a mask when sanding. The particles fly in the air during sanding.
Sand the entire wood on all sides. Use a “tacky cloth” that picks up the tiny particles from the wood before they are sealed in.
We recommend the colors you want are tested first. We usually do it on the back side. You can also use a scrap of wood but be sure it is from the same provider. Colors vary a lot on different grains and woods.
Sand, tacky cloth, stain, steel wool, tacky cloth, seal the custom mantel
Custom fireplace mantel final installation:
A beautiful custom mantel completed ready for review. The screen was added for protection. A few thousand dollars created an artwork masterpiece for this fireplace. Many years of enjoyment are ahead.
Many homeowners see water in their fireplace after a huge rain storm. The winter freezes, expands bricks and causes openings for rain entering the chimney. The milder weather melts the ice locked in the masonry. The mortar has expanded and left a void for rain water to enter.
The brick and mortar is cleaned before sealing the chimney
Firstly, the chimney cap and the bricks with mortar are cleaned and scrapped for loose particles and debris. Any holes and openings found are patched with sealant designed for this exact purpose. Secondly, the entire structure is water sealed to prevent further decay after the holes and cracks are sealed.
The chimney will last for at least 10 years once sealed. However, the leaking started years ago and when left under served created the water in the fireplace.
Many happy customers tell us their problems were solved after we sealed and secured their chimney. Water in the fireplace will destroy gas log burners, dampers and interior flooring quickly.
Also, is the chimney cap leaking?
Some builders cut corners on the quality of chimney caps. For instance, the good ones are made from stainless steel and coated to prevent rust and leaks. Over time, the chimney cap not sealed can leak. Caps are blown off in a high wind because they were not secured properly. This will lead to instant leaks from a heavy rain storm.
The real truth behind gas fireplace logs will surprise you. Gone are the days of cheap looking gas log inserts. Vent free is here.
Gas fireplace logs offer the ease of use in turning them on and off with a switch. Also, the better quality gas logs operate with a remote control for setting room temperatures.
Many times, old chimneys and flues become a maintenance headache for burning firewood. A professional chimney company can convert a wood burning fireplace into gas logs.
What is a vent free fireplace?
Simply put, a vent free fireplace is a self contained unit. It contains a metal shell called a firebox. It also has a burner (served by natural gas or propane) and the log set. The real truth behind gas fireplace logs is they do not require venting or a chimney.
We have another post on our site: How to Install Fireplace Inserts. This will help you understand more about conversions from wood to gas.
The installers mount vent free gas log fireplaces a wall. They also install logs in existing chimneys. Don’t forget the outside deck, hot tub area or barbecue pit area.
Is there preparation needed before you convert to a vent free gas log system?
The benefits are numerous for converting an existing wood burning fireplace to gas logs. Here are several benefits you will enjoy:
The top benefit of gas logs is no ash and soot to clean.
Remote control of the space temperature.
On and off times based on temperatures or time.
No chimney or fireplace to maintain.
Efficient burning of the natural gas or propane saves money.
Real fire look every time. No poking or moving logs around.
How about the cost of installing vent free gas logs?
Most vent free gas log installations and conversions are very affordable. As with any purchase, you get what you pay for in looks, convenience and energy use.
Most installations range from $1,800 to around $4,500. Of course, the very high end units and large units can cost over $8,000. Remember, this is a one time cost. Factor in the cost of wood, cleaning, maintenance and safety to see the value of gas logs installed. All prices are going higher now due to the supply and demand of goods. Ask up about used gas log sets or other alternatives to lower the install cost.
What secrets we use to make the gas log conversion look real?
Real fires produce ash and embers that glow as they burn. For instance, the smoldering embers on the bottom of the logs look real. Therefore, we use a man made ember that glows but does not burn up.
Volcanic rock and heat sand add additional “real fire” look to any gas log set. The key is proper placement in the log set.
What to watch out for – too many rocks or ash will clog the orifices. Also, the logs will scorch if done incorrectly.
